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MS Machining is a high precision CNC Machining Services with the ability to machine complex metals and new materials.
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WORKING TIME
- Mon–Fri: 09:00–06:00
- Sat: 10:00–03:00
- Sun: Closed
5 AXIS CNC MACHINING SERVICES
5 Axis CNC machining services have capabilities of superior productivity, saving your cost, time and money. With over a decennial experience, continuous innovation, and machining industry-leading efficiency, the MS Machining has succeeded in various machine part manufacturing beyond numerous industries, including:
- Automated agriculture
- Gas and Oil industry
- Construction
- Chemical industry
- Electronic digital
- Optical Equipment
- Tool & Die
- Food Manufacturing
With the help of additional axes and the special linkage of the workpiece with the tool rotation axis, the 5-axis platform helps in both inside and outside the production of geometries and complex shapes that cannot be attained by other machines axes methods.
The enhanced 6-sided machining capabilities add accuracy by combining several operations that diminish time, cost and money for clamping in machining part handling.
The 5-axis CNC machining centres have spindle heads that operate on the 5-axis machined parts, requiring
- Shorter tools
- Less vibration
- Distortion
- Higher cutting speeds
- Tighter and Faster tool movements
- Surface finishing
Compared to 3-axis machining the major advantages of 5-axis technology are saving cost, and increasing efficiency and productivity while reducing manual errors, cycle times, expensive fixturing and material waste.
5 axis CNC machining services have a distinctive ability in the process of machine parts sizes and shapes with infinite possibilities. Like 3 axis the 5 axis cutting tool moves across the X, Y and Z, but also rotates on both A and B axes from any direction.
By using all 5 axes in conjunction the professional machinist can attain extremely geometries with high precision. At Morning Star Precision Machining we have a highly skillful and experienced CNC machinist and 5-axis CNC programmer that are capable of machining complex shapes, undercuts, and complicated angles.
5 axis CNC machining centers eliminate several inadequacies of conventional CNC machining techniques, including multiple setups, part transfers, and inspections; part handling, and errors associated with human involvement/interference.
MS Machining provides services of 5 axis machining that have the capability to achieve an angular tolerance of two thousand degree (.002°). By using 5 axis machining, we possibly manufacture 5 axis components with ease.
The 5 axis machine work take more than just outstanding machining and highly programming skill. In MS Machining we have stunning manufacturing engineer who have been with us for 20 – 30+ years. The 5-axis machine work takes more than outstanding machining and high programming skills.
In MS Machining, we have stunning manufacturing engineers who have been with us for 20 – 30+ years. Beside machine fixing, programming, and setup, our engineers also produce components themselves.
5-axis machining produces precision components with a fast manufacturing time and repeatable accuracy for various industries, including
MILITARY :
- Turbine blades
- Submarine parts
- Engine parts
- Sensors
- Weapons
AEROSPACE:
- Bulkheads
- Fuselage sections
- Landing gear components
Medical devices:
- Scalpels
- Forceps
- Cutters
- Spacers
- Clamps
- Surgical scissors
Automotive industry:
- Engine housings
- Engine covers
- Valves
- Inspection jigs
- Light guides
In Our 5-axis CNC machining centre, we have features of a fluctuating speed spindle head that can rotate in various directions. Then the raw material is stuffed in an indexing chuck or work table. The spindle assembly rotates in tandem along with the indexing table or chuck in the moving column, explicitly regulating the part and tool to reach the actual speed to remove the required material.
OVERVIEW OF 5 AXIS CNC MACHINING SERVICES
In Our 5-axis CNC machining center, we have features of a fluctuating speed spindle head that can rotate in various directions.Then the raw material is stuffed in an indexing chuck or work table.The spindle assembly rotates in tandem along with the indexing table or chuck in the moving column, explicitly regulating the part and tool to reach the actual speed to remove the required material.
Five-axis machines offers:
- Single input
- Infinite geometry cutting
- Automatic material transfer
- Free chip management
- Longer tool
- Part life
- Rapid repeatable manufacturing
and the efficiency of simultaneous five-axis high precision machining.
GETTING THE MOST FROM 5 AXIS CNC MACHINING SERVICES
Understanding the fully 5-axis CNC machining capabilities is to know the difference between ordinary and extraordinary components.CNC Machinists that have been fully trained to work with CNC machines might be illiterate to get the most principles from 5-axis technology. But the Morning Star Precision Machining story is different.
We have the most delicate 5-axis machinery available, manufactured by well-esteemed brands.An expert machinist operates these 5-axis machines for your particular component.
When looking for a 5 axis CNC machining services, no option is better than Morning Star Precision Machining. We use the best CNC machines made by reputable companies like AGIE, Hermle, DMG, Okuma, etc. We have given impressive results with our 5 axis CNC machining services to the multiple industries throughout the United States of America.
Morning Star’s latest 5-axis machining technology provides the best services for people working in the tool and die industry.Throughout the United States, Tool and die is a billion-dollar industry for small businesses and machine shops. MS Machining is here to help you in this industry through a 5-axis machining service for the best CNC parts manufacturing.
For several decades Morning Star Machining also provided 5-axis CNC milling services. If you are looking for the best metal or parts for CNC manufacturing, we can provide our CNC machine parts worldwide to our clients for many industries like mechanical, high-tech, machine tools, etc.
Our engineers and machinists can produce the best quality standard 5-axis CNC machine parts without complications.
Morning Star can handle your five-axis machining demands and deliver the highest precision result for medical devices, surgical instrumentation, or other related equipment by using a 5 axis CNC machining services.
If you are looking for impeller or turbine work, you know the complexity of these components contours. For this work, we have a piece of equipment and a 5-axis machine machinist to make an impeller with the perfect accuracy, regardless of the size requirements.
MS Machining is the best choice for a 5-axis CNC machining shop if you’re looking for effective and low-cost part manufacturing or surface accuracy.
BENEFITS OF 5 AXIS CNC MACHINE
- With the 5-axis machining, easily do component’s finishing with perfect accuracy.
- A 5-axis machine is best for both time and money-saving
- In 5-axis, machining complex shapes and more productivity required only one setup.
- 5-axis machine can speed cutting and produce high precision tool vibration using short cutting tools.
- Additional waste decreases in 5 axis machining process
- The 5-axis machining process is perfect for quick model manufacturing
- 5-axis machine works in the fully automatic process, including loading
MS MACHINING 5 AXIS CNC MACHINING CAPABILITIES OVERVIEW
Part Type
Impellers, turbines, eccentric shafts, multi-faceted, irregular, convex, and concave parts
Type of raw material
All standard metals, stainless, aluminum, titanium, armor plate, brass and many more.
Part Size
27.5″ x 120″
Machine brands
DMG Mori and Mazak
Custom Components we have built using 5-Axis Machining:
Part | Application | Industry | Material | Secific Feature |
---|---|---|---|---|
Machined Reflector | Wing Lights | Aerospace | 6061-T6 Aluminum | Milling and Polishing 16 Reflective Pockets |
Load Sleeve | Cable Clamp | Defense | Custom 455 Cond H1000 | Saddle Shaped Internal Profile |
Optics Block | Laser Alignment Tool | Research and Development | 6061-T6 Aluminum | Hole Alignment Tolerance 0.001mm |
Read Head | Signal Encoder | Military | 416 Stainless Steel Cond A | Precision Grinding of Flat Surfaces |
Valve Housing | Titan Rocket | Rocket Engine Component | 6061-T6 Aluminum | 5-Axis Milling of Cylindrical Elbow Housing |
Spiral Groove Bearing | Transmission | Research and Development | 660 Bronze | Mill Radial 0.010″ Deep Chevrons on Part OD |
Housing, Aileron | Flap Control | Aerospace | 15-5PH Cond H1025 | Machining Finned Housing from Solid Billet Stock |
Soft Seat Retaining Ring | Well Head Seal Retainer | Oil & Gas | 13CR-L80 | Milling Saddle Profile |
Support Assembly | Aerospace | Aircraft OEM | 5052-0 and 5052-F Aluminum | Aluminum Tube with Formed Welded Bracket |
Soft Seat | Well Head Seal | Oil & Gas | 30% Carbon Filled Teflon | Saddle shaped stepped profile seal ring |
Mixer Head Insert | Spray Nozzle | Automotive | AISI 316 Stainless Steel | Required to mill axial slots at acute angles |
Blade, Cutter | Cutting Safety Cable | Defense | 17-4Ph Hardened | Keen Damage-Free Cutting Edge |
Prism Base | Laser Focal Component | Energy Research | Haynes 230 | Drill and Tap 000-120 Threaded Holes |
Impeller | Fluid Flow | Medical | PEEK | Burr-Free Micro Milling |
Impeller, Polished | Experimental Heart Pump | Medical Research | 6Al-4v Titanium | Burr Free Polished Impeller Surface |
Cylinder Block | Gas Flow Manifold | Natural Gas Industry | 6061-T6 Aluminum | Machine 12 Micro Finish Surfaces for Press Fit Bushings |
Insert | Ball Bearing Flow | Oil & Gas | 17-4 PH Stainless Cond H950 | (6) S-Shaped Pockets on Internal Profile |
Inlet Cover | Pressure Flow Cover | Oil & Gas | 13CR-L80 80 KISI MYS | Milled Cage Features |
Radial Bearing Housing | Shaft Control Unit | Oil & Gas | 17-4 ph Cond H950 | Deep Feature 5-Axis Milling |
Bearing Housing | Shaft Coupling Device | Oil & Gas | 13CR-L80 80 KSI MYS | Intricate Internal Ports |
Ball Lock | Transmission Control | Oil & Gas | AISI 4330 V Mod 115 Min KSI Yield | Milling Eccentric Lobe |
Equalizing Flapper | Valve Cover | Oil & Gas | 718 Inconel NACE MR0175 120 KSI MYS | Milled Saddle-Shaped Profile |
Flapper Mount | Valve Head | Oil & Gas | Inconel 925 105 Min KSI Yield | Milling Saddle Profile |